Not every business fits into a one-size-fits-all storage solution. At RackUSA, we specialize in custom racking systems designed to maximize efficiency, streamline operations, and adapt to your specific needs.
Whether you’re optimizing vertical space with a pick module or mezzanine for fast-moving eCommerce fulfillment or building a rack-supported structure for cold storage logistics, RackUSA is your trusted partner.
Our experts visit your facility to assess and qualify your unique storage needs
We combine in-house expertise with third-party PE-certified designs for scalable solutions.
Our systems are built to support your current operations and long-term growth.
Industrial Drive-In | Drive-Thru racks are high-density storage solutions designed to optimize warehouse storage space, both horizontally and vertically. They consist of a set of shelves forming internal loading aisles for each product, with support rails for pallets, enabling better stock control.
Drive-In | Drive-Thru racks operate on the accumulation storage principle. Forklifts enter the shelves from one end to place or retrieve pallets, following the LIFO method (last in, first out). This method is especially useful for non-perishable or low-turnover products. In the case of Drive-Thru racks, the FIFO system (first in, first out) is used, allowing access from both ends of the structure.
Drive-In and Drive-Thru racking systems provide high-density storage and efficient inventory management, making them ideal for warehouses handling large-volume products. These systems are widely used in cold storage facilities, manufacturing plants, food distribution centers, and warehouses requiring high-density bulk storage. Here are their key benefits:
Drive-In racking systems are designed for high-density pallet storage, using a compact framework to maximize space while reducing aisle requirements. These components and accessories ensure efficient bulk storage, reduced handling time, and improved warehouse safety, making drive-in racks ideal for cold storage, manufacturing, and distribution centers. Here are the essential components and accessories that enhance their functionality and durability:
Provide structural support, ensuring stability for high-capacity loads.
Direct forklifts through storage lanes, allowing smooth pallet movement.
Support pallets securely within the system, preventing shifting or instability.
Reinforce the rack structure for added durability and weight distribution.
Drive-In systems feature single entry access, while Drive-Thru racks allow access from both ends for FIFO inventory rotation.
Shield rack uprights from forklift collisions, prolonging system lifespan.
Prevent pallets from sliding out unintentionally, ensuring secure storage.
Indicate weight limits and assist operators in proper pallet placement.
Help forklift operators align pallets accurately within deep storage lanes.
Improve pallet stability, reducing movement during loading/unloading
Explore high-performance racking systems designed for efficiency and durability. Our image gallery highlights cantilever racks, carton flow racks, and pallet racking optimized for warehouse storage and order fulfillment.
Dimensions vary based on the specific needs of each warehouse. At RACK USA, we customize each shelving solution to fit your requirements.
Weight capacity depends on the design and materials. It’s essential to adhere to the manufacturer’s maximum load recommendations to prevent collapses and ensure safety.
A well-planned warehouse layout and an inventory strategy aligned with the type of goods and their turnover are key. Clear signage and proper operator training are also crucial.
Yes, regular inspections are necessary to detect and repair potential structural damages and maintain safety
They are ideal for homogeneous, low-turnover goods. Liquid, flammable, or hazardous materials may require specific handling specifications for safe storage.
Mezzanines and Pick Modules are essential solutions for optimizing warehouse efficiency and maximizing vertical space.
Ideal for eCommerce, manufacturing, and distribution, these solutions enhance productivity, improve inventory rotation, and support scalable growth.
Unlock the full potential of your warehouse with custom mezzanine and pick module solutions today!.
Together, Mezzanines & Pick Modules create scalable storage solutions, improving warehouse productivity, inventory rotation, and long-term operational growth.
Mezzanines and Pick Modules offer significant advantages for warehouse operations, improving space utilization, efficiency, and workflow optimization.
Together, Mezzanines & Pick Modules create high-density, efficient storage solutions that enhance productivity and support long-term business growth.
Mezzanines and Pick Modules consist of various components and accessories that enhance storage efficiency, accessibility, and workflow optimization. These components ensure optimized warehouse operations, improving efficiency, safety, and scalability.
Beams, columns, and decking for stability and load distribution.
Resin board, corrugated decking, open bar grating, diamond grip flooring, or concrete.
Multiple designs for safe access, including self-closing gates and staircase towers
Wire mesh handrails, single/double swing gates, sliding lift-out gates, and pivot safety gates.
Gravity-fed storage for efficient picking and stock rotation.
Bulk storage to support uninterrupted picking operations.
Configured for safe removal of empty pallets, sometimes using conveyors.
Spiral, incline, or vertical lifts for transporting products between levels.
Bins, dividers, and labeling solutions for streamlined inventory management.
Enhanced visibility for accurate picking.
Would you like recommendations on designing a mezzanine or pick module system tailored to your needs?
Adjustable according to warehouse dimensions.
Constructed with high-quality steel for greater durability.
Facilitates maintenance and accessibility on all levels.
Designed to support various types of loads, from light to heavy.
Compatible with other storage systems like shelving and selective racks.
Explore high-performance racking systems designed for efficiency and durability. Our image gallery highlights cantilever racks, carton flow racks, and pallet racking optimized for warehouse storage and order fulfillment.
A mezzanine is a structure that creates an additional level within an existing space to optimize vertical space in warehouses or work areas. It’s ideal for storing products, creating offices, or expanding operational areas.
The capacity depends on the design and materials used. A mezzanine rack can support light to heavy loads, adapting to each client’s needs while considering a specific weight per square meter.
The recommended minimum clearance height for installing this type of rack is 5.5 meters, ensuring comfortable and safe use on both lower and upper levels.
Dimensions vary based on the client’s space and needs. At RackUSA, we design custom solutions for a perfect fit in any warehouse.
Rack-supported structures function as both storage systems and building frameworks, integrating racking into the structural design rather than using traditional walls and roofs. Here’s how Rack-Supported Structures Operate:
The racking system serves as the primary framework, supporting the roof and walls without the need for separate construction elements.
These structures allow for high-density stacking, maximizing storage capacity while minimizing floor space usage.
Designed with reinforced beams and columns, ensuring even weight distribution and structural integrity
Adaptable for cold storage, automated retrieval systems (AS/RS), and high-volume distribution centers.
Eliminates the need for traditional warehouse frameworks, reducing construction costs and improving operational efficiency.
Rack-supported buildings are ideal for large-scale logistics operations, offering cost-effective, high-density storage solutions.
By leveraging rack-supported building structures, businesses achieve efficient inventory management, space optimization, and long-term operational benefits
Rack-supported structures integrate storage systems with building frameworks, optimizing vertical space and enhancing warehouse efficiency. Here are the essential components and accessories:
Provide load-bearing support for both stored goods and the building structure.
Includes horizontal and diagonal braces for stability and seismic resistance.
Secure the racking system to the floor, ensuring structural integrity.
Prevent items from falling and enhance safety.
Secure pallets and prevent accidental movement.
Reinforce load distribution for heavy-duty storage.
We prioritize the safety of our storage systems and users. Some recommendations to ensure a safe environment include:
Rack supported structures can be installed anywhere, as long as seismic analysis, wind analysis, and area salinity are considered.
The load capacity of a rack support structure according to its design and materials. In general, it can handle anything from light loads to heavy loads, ensuring safety and structural strength for products of different sizes and weights.
Gravity conveyor systems are essential for streamlining material flow in warehouses, manufacturing plants, and distribution centers. Designed to optimize efficiency and safety, these systems rely on gravity-driven movement, eliminating the need for motorized operation while reducing handling costs.
We provide customized gravity conveyor solutions built with high-quality materials to enhance production workflows, transportation processes, and operational adaptability at every stage of product handling.
Roller conveyors ensure controlled product movement along straight or curved paths, enhancing efficiency. Their modular design allows seamless integration into production lines, adapting to workspace dimensions and operational needs. By reducing manual effort and transfer times, they streamline workflow and improve productivity.
Gravity conveyor systems offer cost-effective, durable, and efficient solutions for streamlining material handling in warehouses and manufacturing facilities. Here’s a consolidated list of their advantages:
Gravity conveyor systems rely on gravity-driven movement to transport materials efficiently. Here are the key components and accessories that enhance their performance, safety, and adaptability:
Facilitate smooth product movement along the conveyor.
Provide structural integrity and stability for various load capacities.
Ensure consistent roller rotation for seamless material flow.
Allow height modifications for different operational needs.
Divert product flow at various angles for optimized distribution.
Provide easy access for workers and forklifts.
Improve inventory management and workflow efficiency.
Safety & Operational Accessories ensure smooth, efficient, and safe material handling, making gravity conveyor systems ideal for warehouses, distribution centers, and manufacturing facilities.
Prevent items from falling off the conveyor.
Control product movement and prevent unintended roll-offs.
Redirect materials onto different conveyor paths.
Automate tracking and sorting processes.
Explore high-performance racking systems designed for efficiency and durability. Our image gallery highlights cantilever racks, carton flow racks, and pallet racking optimized for warehouse storage and order fulfillment.
A conveyor is a transport system used to move products and materials in production and storage lines. It is essential for optimizing industrial processes and streamlining load handling.
The load capacity varies depending on the type of conveyor. They can support light loads to several tons, depending on their configuration.
Key features include modular design, durable construction materials, adaptability to various industries, and easy integration with other storage systems.
Conveyors are ideal for different storage systems and can be adapted to industrial racks, metal racks, and warehouse racks. They are compatible with selective racks, dynamic racks, and drive-in racks, ensuring an ideal and safe work process.
A conveyor is a transport system used to move products and materials in production and storage lines. It is essential for optimizing industrial processes and streamlining load handling.
The load capacity varies depending on the type of conveyor. They can support light loads to several tons, depending on their configuration.
Key features include modular design, durable construction materials, adaptability to various industries, and easy integration with other storage systems.
Conveyors are ideal for different storage systems and can be adapted to industrial racks, metal racks, and warehouse racks. They are compatible with selective racks, dynamic racks, and drive-in racks, ensuring an ideal and safe work process.
Integrating a Pallet Shuttle System streamlines order fulfillment, optimizes high-density storage, and improves inventory control, making it an essential asset for modern logistics and warehouse automation.
Pallet shuttle systems are automated storage solutions designed to optimize warehouse efficiency by reducing manual handling and improving inventory management. These systems use battery-operated shuttle vehicles to transport pallets within high-density racking systems, offering a faster and safer alternative to traditional forklift operations.
A forklift or conveyor places a pallet at the entry point of the storage lane.
The automated shuttle retrieves the pallet and moves it along rails within the racking system.
The shuttle positions the pallet in the designated storage location, ensuring optimal space utilization.
When needed, the shuttle retrieves the pallet and brings it to the front of the racking system for collection.
The system can perform multiple tasks sequentially, reducing downtime and increasing throughput.
Move pallets forward and backward within storage lanes.
Add lateral and vertical movement for greater flexibility.
Use a "mother" carrier to transport multiple "child" shuttles, increasing storage density.
The Pallet Shuttle System is a high-density, automated storage solution that streamlines warehouse efficiency and improves inventory management. Here’s a consolidated list of its advantages
The Pallet Shuttle System enhances warehouse efficiency with customizable, high-density storage solutions.
Navigate shelving channels for automated pallet transport.
Ensure continuous operation and reliability.
Support various load capacities while maintaining safety
Enable wireless, safe operation
Prevent collisions and improve workplace protection.
Enhances inventory tracking and automation.
Adapt to different warehouse layouts.
This system streamlines order fulfillment, space utilization, and logistics efficiency, making it essential for modern warehouses.
Explore high-performance racking systems designed for efficiency and durability. Our image gallery highlights cantilever racks, carton flow racks, and pallet racking optimized for warehouse storage and order fulfillment.
We ensure all our products meet the highest quality and durability standards. The pallet shuttle is made with robust materials, ensuring its longevity even in the most demanding warehouse environments.
The pallet shuttle is manufactured in various sizes to meet the needs of each warehouse. Its dimensions vary depending on the channel design and the specifications of the pallets used.
Each pallet shuttle is designed to support loads ranging from 500 kg to over 1,500 kg, depending on the model and system configuration.
This system is perfect for warehouses with high storage capacity that aim to optimize available space. It is ideal for industries with large inventory volumes and product turnover, such as food, logistics, or manufacturing. The product adapts to racks like drive-in, selective, push-back, or dynamic systems.
