Perfect inventory turnover becomes a reality when you implement RackUSA’s Carton Flow system. This innovative dynamic rack ensures that the first items to be picked correspond exactly to the optimal order of incoming goods, eliminating disruptions during restocking tasks.
Our storage solutions transform the handling of light loads, reducing pick times. The racks are precision-engineered to maximize the number of SKUs available at the front of the shelves, optimizing every square foot of your warehouse through a constant flow that boosts the productivity of your operations.
The Carton Flow system, also known as flow rack or carton flow racking, is a storage solution that uses gravity as the primary force for the controlled movement of boxes.
This technology incorporates specialized rails with high-quality bearings and rollers that facilitate the smooth sliding of products from the loading zone to the picking area.
They are designed to handle individual medium-weight loads, creating a continuous flow that ensures efficient stock rotation. Each system incorporates robust components that withstand the constant movement of goods while maintaining the structural integrity required for such high-frequency operations.
This configuration allows products to move forward when a box is removed, ensuring immediate availability for the next pick. Traditional storage racks do not offer this dynamic functionality that characterizes Carton Flow.
Manual Loads
More Product, Less Space
Faster Orders
Total Flexibility
Distribution centers with high turnover of perishable goods
Distribution centers for e-commerce and retail
Pharmaceutical facilities that require strict lot control
Automotive manufacturers with a wide range of replacement parts
Logistics centers specializing in related products
Cross-docking operations with tight deadlines
Retail stores for consumer goods
Facilities that handle loads in box form
Each feature addresses a real operational need in industrial warehouses across North America
It maximizes storage density compared to conventional racks by utilizing the full depth of each aisle.
It reduces staff movement by keeping products readily available at the front of the store.
It automatically implements the FIFO system, which is essential for products with expiration dates.
Compatible with both pallets and individual boxes, adapting to different product formats.
It integrates seamlessly with dynamic racks and push-back rack systems to create hybrid solutions.
Minimize the risk of confusion during pickup by always presenting the correct product
With RackUSA’s structural racks, your logistics operations will reach new levels of efficiency. Our specialists design each installation with the specific characteristics of your products and processes in mind, ensuring results that exceed expectations on every project we undertake.
Racking
Selective: Roll-Formed
Selective: Structural
Cantilever
Dynamic: Carton-Flow
Dynamic: Pallet-Flow
Dynamic: Push-Back
Pallet Shuttles (CS)
Mezzanine | Pick Modules (CS)
Rack Supported Buildings (CS)
Gravity Conveyor (CS)
Drive-In | Drive-Thru (CS)
Shelving
Shelving: Boltless Tab Rack
Services
